Airlines Confronting Margin Pressure in 2025
Airlines Confronting Margin Pressure in 2025: Understanding the Challenges of a Sector in Full Transformation
As the aviation sector continues its reconstruction following successive crises – pandemic, inflation, geopolitical tensions – the year 2025 is poised to be a pivotal turning point. According to the latest IATA forecasts, airlines globally are projected to achieve record revenues, confirming that worldwide traffic now surpasses pre-2020 levels. Nevertheless, beneath these encouraging figures lies a more nuanced reality: operational margins remain exceedingly fragile, hovering around 3.7%, a level insufficient to absorb the economic volatilities to which the industry remains susceptible.
This situation is attributable to a series of structural factors that consistently impact the financial performance of airlines.

Volatile and Persistent Fuel Costs
Fuel, which typically accounts for 20 to 30% of an airline's operational costs, remains one of the most challenging elements to manage. In 2025, the volatility of crude oil prices and geopolitical tensions continue to directly impact carrier budgets.
Compounding this is the increasing adoption of Sustainable Aviation Fuels (SAF), which are crucial for emissions reduction but remain 3 to 5 times more expensive than traditional jet fuel. Airlines are thus navigating a complex balance: accelerating the energy transition while maintaining competitive ticket prices for passengers.
More Frequent and Costly Maintenance
Another significant challenge is aircraft maintenance. Aging fleets, coupled with delays in new aircraft deliveries, compel airlines to operate depreciated aircraft for longer periods, which are both more energy-intensive and more expensive to maintain.
Unscheduled interruptions, spare parts shortages, and delays in global supply chains further escalate costs. In some regions, maintenance now constitutes the second-largest expenditure, just after fuel.
Wage Pressure in a Strained Sector
Air transport is confronting a structural shortage of skilled labor: pilots, mechanics, air traffic controllers, IT specialists, ground personnel… all professions within the sector are experiencing heightened demand.
To attract and retain talent, airlines have had to increase salaries, enhance working conditions, and invest in continuous training. This trend, while beneficial for service quality and safety, nonetheless represents a significant cost in an environment where every margin point is critical.
Aging Fleets and Production Delays
Production delays at aerospace manufacturers, exacerbated by material and labor shortages, are impeding fleet renewal. Consequently, airlines must extend the operational life of older aircraft while managing traffic growth that they sometimes struggle to accommodate.
These delays also hinder energy transition strategies, as new aircraft – lighter, more efficient, and SAF-compatible – are essential for reducing fuel consumption.
A Resilient Sector Undergoing Reinvention
Despite these challenges, air transport once again demonstrates its exceptional adaptability. Airlines are investing heavily in:
- fleet optimization, through data analytics and artificial intelligence;
- the digitalization of operations, from maintenance control to passenger experience;
- biofuels and decarbonization, drivers of environmental transformation;
- skills development, essential for addressing the technical, economic, and ecological challenges of the coming years.
Hexagone trains the aviation professionals of tomorrow
In this complex and constantly evolving environment, training plays a crucial role. At Hexagone, we prepare pilots and future air transport professionals to understand and anticipate the economic, technological, and operational challenges that are redefining the sector.
Mastering these realities is far more than just knowing how to fly: it is actively participating in the transformation of a global, strategic, and indispensable industry.
By integrating these challenges into our programs, we train pilots capable of thriving in a demanding environment, adapting their practices, and contributing to building the aviation of tomorrow.

